Factory Design for Modular Homebuilding

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Utilizing modern industrial technology, modular homebuilding promises higher quality homes built faster and at lower costs. Dr. Mullens draws on 20 years of industry experience to explore the strengths and weaknesses of modular homebuilding, introducing a structured engineering design approach for high-performance modular factories. The book combines insights from three key sources: the practices of current modular producers, many of whom are industry pioneers; emerging best business practices like lean production and mass customization; and current scientific research findings. The aim is to equip stakeholders—factory designers, product designers, managers, investors, and researchers—with the knowledge to design and operate high-performance modular factories. Target audiences include industry professionals responsible for modular factory operations, advanced undergraduate and graduate students studying relevant fields, and faculty and students engaged in academic research on prefabricated homebuilding. Rich in technical detail, the book includes benchmarking graphs documenting production performance, descriptions of individual production processes, and a conceptual Value Stream Map illustrating product flow. It also features common production layouts with commentary on material handling and storage options, accompanied by numerous photos documenting layout and equipment choices.